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Brass is very reactive with aluminum, and brass screws will cause substantial corrosion of an aluminum base metal in a wet environment. The process of galvanic corrosion depends on the presence of an electrolyte, though, so in a totally dry environment the risk of corrosion is low, even if you use uncoated brass screws. Advertisement. references.

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Step 1: Cutting Aluminium Sheet. Sheet aluminium can be cut without the need for a guillotine or tin-snips which tend to deform the metal. With the aid of a straight-edge and a sharp knife "score" BOTH sides of the aluminium sheet. This weakens the aluminium and creates a "fracture line". Place the "fracture-line" over the edge of a table and ...